Optimizing the fuel atomization effect of the energy storage high-energy automatic micro oil ignition gun XDZ-1-1935 in micro oil ignition mode requires starting from four aspects: atomization power, nozzle structure, ignition energy matching, and system control, in order to improve combustion efficiency and flame stability:

 

The first step is to strengthen the atomization power system. By increasing the pressure parameters of fuel and compressed air, the breaking force of oil droplets can be enhanced. The high-speed collision between high-pressure air and fuel can cause the fuel beam to split into smaller atomized particles, thereby expanding the surface area of the fuel air mixture and accelerating the combustion reaction. At the same time, optimize the distribution of compressed air flow to ensure that the atomization process is sufficient and uniform, avoiding local oil rich or lean phenomena.

 

Step 2: Optimize the nozzle structure design of the ignition gun XDZ-1-1935. Adopting a small pore diameter multi nozzle, utilizing the throttling effect to enhance liquid disturbance and improve the efficiency of primary atomization. Combined with the design of the swirl groove structure, centrifugal force is used to form a finer oil film and droplets of fuel at the nozzle.

 

The third step is to match the high-energy ignition and combustion environment. Utilizing the high energy of energy storage ignition devices to ensure precise ignition of atomized oil droplets by high-temperature arcs. At the same time, adjust the ignition timing and flame propagation path to precisely align the high-temperature flame core area with the coal powder or fuel injection area. The flame temperature needs to reach 1500-2000 ℃ to quickly ignite the subsequent fuel and maintain combustion stability.

 

Step four, establish intelligent control logic. By real-time monitoring of fuel flow, air pressure, and flame signals, dynamically adjust the fuel and gas supply ratio. For example, automatically adjusting the injection pulse width or pressure based on load changes to avoid flameout or smoking caused by poor atomization. Combining closed-loop control strategy to ensure that atomization quality always matches combustion requirements, reducing fuel waste and emission pollution.

 

Since 1989, YOYIK has been engaged in the manufacture and supply of industrial spare parts, accumulating rich industry experience and strong technical strength. The company not only produces various types of generator set accessories, but also provides customers with professional technical support and customized services. In particular, in the technical transformation and overhaul projects of thermal power plants, hydropower stations and metallurgical enterprises, YOYIK's solutions have been well received. With its unremitting pursuit of quality and a complete after-sales service network, YOYIK has become a trusted partner of many companies.

 

Yoyik can offer many spare parts for power plants as below:

 

#DF-LANCE STICK TINY OIL XDZ-1-1935-DF

speed sensor CS-3-M10-L110

VELOMITOR PIEZO VELOCITY SENSOR 330500-00-01

Bolt electric heating rod ZJ-22-15

Eddy Current Sensor PR6424/101-111

Igniter XDH-20W

camera IST-M938SRZ

CARD MODULE DZW20-24-A00-WK-ZTD24

indicator RC860MZ091Z

Coal feeder rotational speed sensor E6B2-CWZ6C, 600P/R, 5to24VDC

Booster Relay YT-310N2

inductive linear sensor 2000TD 0-100 MM

Sensor DF310880-90-03-01

PH measurement device PHG-5288

Turbine Flyweight Proximity Sensor LJ12A3-2-Z/BY

Sensor Unit 71107554

Excitation regulator output module ADAM4068

Sensor đo nhiệt độ bồn dầu thủy lực TEP11X321809

velocity sensor PR9268/015-100

Two-wire LVDT Sensor HDC2-300-01-10

Bolt electric heating rod ZJ-20-9R

LVDT transmitter XCBSQ-01/1000-01-22

Displacement transmitter LTM-4-S3

pressure transducer sensor RC861CZ097ZSSYM

thermocouple WRKK-33K3

Speed Sensor SZCB-01-A01-B080-C00-D05

Eddy Current Signal Converter CON011/915-080

magnetic limit switch sensor WT0122-A90-B00-C01

bearing vibration sensor TM0180-A08-B00-C09-D05

ZIRCONIA SENSOR + TRANSMITTER Z0-12B + Z0-12Q

0 RN2-24 24kV 0.5A

management relay MY4NJ

Turbine bolt heater DJ27.5

LVDT Sensor B151.36.09.04-006

Cable support XY2CZ705

PCB Screw Terminal Block KF1000

Eddy Current Sensor PR6424/101-000

LVDT Sensor C92300250-50

LANCE STICK TINY OIL XDZ-1-1935

 

Differential pressure transmitter RC861CZ096ZSSYM

Bolt electric heating rod ZJ-20-T11

Fast I/O Board UNS0883a-PV1

Turbine bolt electric heating rod ZJ-17-1

industrial tachometer sensor CS-1 L=80

pressure measuring HLP803

Bearing Bush Temperature Measuring Element WZPM2-08-75-M16-S

LVDT sensor TD-1 0-100mm

Acoustic conduit DZXL-IIC1

Electric heater HY-GYY-1.2-380/3

LVDT Sensor 4000TD-15-01

Eddy Current Sensor PR6422/002-010

Speed sensor CS-1G-D-075-02-02

industrial displacement sensor ZDET100B

Eddy Current Sensor PR6422/001-020

Online turbidity analyzer Monitor AMI Turbitrack CNA-25.411.200

Speed measuring probe CS-1G-065-02

Dual platinum thermistor PT100 WZPK2-8

Sensor đo nhiệt độ bồn dầu thủy lực TEP11X321809

Pressure Switch RC0450CZ090Z

Eddy Current Signal Converter CON031

Magnetic Spd Pickup Sensor Ht QBJ-CS-1

Shear Pin CJX-09

Main Control Unit PEC800 PCD113

LVDT sensor 4000td-xc3

Fuse – LV HRC RS32(NGTC1) 690V-100kA aR [250A]

transmitter LJB1-1000A/10V

Contact block 3SB1400-0A

Displacement transmitter VOS2T-R-2200 

LVDT transmitter XCBSQ-01/150-01-00

Displacement sensor LVDT DT300B

Sensor DF310880-90-03-02

Eddy Current Sensor PR6425/010-121

HANDHELD HYDROGEN LEAK DETECTOR HY-ALERTA TM500 H2SCAN

sensor SZ6-J08

eddy current probe types TM0181-A45-B00

Differential pressure signal BH-209028-209

LANCE STICK TINY OIL XDZ-1-1935

 

MY-DFYL-2025-4-21